The major components of the MegaMacs main unit are:
- Frame with suspension and leveling system
- Diesel engine with hydraulic system
- Main processing tank with skimmer
- Vacuum system
- Heating system
- Solid pump
- Screen separator
- Washing pump
- Refuse evacuation system
- Control panel
COMPONENTS
MAIN PROCESS TANK
1 - Main Process Tank
2 - Dividing partition
3 - Live bottom screw
Main Process Tank nominal capacity - 10,000 gallons. The tank is equipped with temperature and level gauges, floating skimmer assembly and live bottom screw. Fully insulated with polyurethane foam and covered with a protective vinyl coating.
SKIMMER AND SOLID PUMPS
1 - Solid Pump. Progressive cavity pump for periodically transferring solids from main process tank to the second phase of the system for process and removal. 100 GPM @ 87PSIG Hydraulic drive system.
2 - Skimmer Pump. Progressive cavity pump for transferring skimmed oil from the main process tank to the second phase of the system or to the oil collection tank. 100 GPM @ 87PSIG Hydraulic drive system.
MAIN WASH PUMP
1 - Main Wash Pump
Single stage centrifuge with SS impeller and mechanical shaft seal. 300 GPM @ 300 PSIG Hydrostatic drive system.
Main Wash Pump provides delivery of washing solution to the peripheral equipment and recirculation of washing solution through the heating system.
VACUUM SYSTEM
1 - Vacuum Pump
2 - Receiver
3 - Filter
Sliding vane vacuum pump. 700 CFM displacement @ 1500 RPM Hydraulic drive system. Equipped with a primary shutoff assembly, secondary moisture trap, inlet strainer, exhaust oil separator and silencer.
SCREEN SEPARATOR
Midwestern 60" ME series Gyra-Vibe Screen Separator equipped with variable speed hydraulic drive and # 4 mesh screen.
First stage of separation on Screen Separator removes heavy oversized solids (rust scale, nuts, bolts, rags etc.) from liquefied sludge. Debris from screener is evacuated by hydraulic screw adjustable conveyor. Conveyor has secure mode for transportation.
PROCESS HEATER
Direct fired spiral tube heat exchanger equipped with Maxon 550 SP oven pack burner. 5 MMBTUH on diesel fuel Approximately 40 F delta T @ 300 GPM. Fully modulating temperature control. Flame safe guard control. Replaceable ASME coil.
Heating efficiency 1,26 million kcal/hour on diesel. Brush flame long - (1,83 - 2,13) m. Brush flame diameter - 457 mm. Air flow to combustion chamber - 1542 m3/hour. Flue gas temperature - 538 degree C. Flame temperature- 1900 degree C. Heat-exchange surface - 31,1 m2. Coil material - ASTM A 106 Grade B. Heat exchanger housing diameter - 864 mm, material API 5L Grade B. Heated liquid flow though heat exchanger coil - 68 m3/hour
HYDRAULIC SYSTEM
System 1 - 66 GPM closed loop systems for powering the main wash pump at up to 4,000 PSI drive pressure.
System 2 - 120 GPM main open loop system. Each of the systems is equipped with full flow filtration while the main open loop system provides full flow cooling.
The 270 Gallons nominal capacity hydraulic reservoir is equipped with temperature and level gauges while the hydraulic filters and minimum tank level are monitored electrically.
System 2 - 120 GPM main open loop system. Each of the systems is equipped with full flow filtration while the main open loop system provides full flow cooling.
The 270 Gallons nominal capacity hydraulic reservoir is equipped with temperature and level gauges while the hydraulic filters and minimum tank level are monitored electrically.
ENGINE SPECIFICATIONS
Cylinders and Arrangement
Bore
Stroke
Displacement
Firing Order
Rotation (flywheel)
In-line six cylinder
130 mm (5.2 inch)
157 mm (6.2 inch)
12.5 L (763 in3)
1-5-3-6-2-4
Counterclockwise
CONTROL PANELS
Main control panels provides full operational control and instrumentation (pressures, fuel level, extraction liquid level in main process tank, etc.).
Left section provides engine control.
Right section provides Process Heater control.
EQUIPMENT SPECIFICATIONS
480" (12,2 m)
96" (2,44 m)
156" (3,96 m)
59,500 LBS (27 ton)
600 Gallon nominal capacity, 24" Sight glass
Caterpillar C-13, 455 BHP @ 2200 RPM
10,000-gallon nominal capacity, designed for full vacuum. Equipped with temperature and level gauges, floating skimmer assembly and live bottom screw. Fully insulated with polyurethane foam and covered with a protective vinyl coating.
Midwestern 60" ME series Gyra-Vibe screen separator equipped with variable speed hydraulic drive and # 4 mesh screen.
Single stage centrifugal with SS impeller and mechanical shaft seal. 300 GPM @ 300 PSIG Hydrostatic drive system.
Progressive cavity pump. 100 GPM @ 87PSIG Hydraulic drive system.
Progressive cavity pump. 100 GPM @ 87PSIG Hydraulic drive system.
Rotary vane compressor-vacuum pump. 412 CFM displacement @ 1500 RPM Hydraulic drive system. Equipped with a primary shutoff assembly, secondary moisture trap, inlet strainer, exhaust oil separator and silencer.
System 1 - 66 GPM closed loop systems for powering the main wash pump at up to 4,000 PSI drive pressure. System 2 - 120 GPM main open loop system.
Direct fired spiral tube heat exchanger equipped with Maxon 550 SP oven pack burner. 5 MMBTUH on diesel fuel Approximately 40 F delta T @ 300 GPM. Fully modulating temperature control. Flame safe guard control. Replaceable ASME coil.
Main MegaMacs control panel provides motor operation and unit's instrumentation (pressures, fuel level, extraction liquid level in main process tank, etc.) control.
Length
Width
Height
Weight
Fuel Tank
Engine
Main
Process
Tank
Screen Separator
Main Wash Pump
Skimmer
Pump
Solids
Pump
Vacuum
System
Hydraulic
System
Process
Heater
Main
MegaMacs
control panel
